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E-charge injection molding machine

E-charging has emerged as the most recent advancement in injection molding technology. The electronic charging function is a crucial component of the injection molding process that significantly impacts the overall efficiency, quality, and reliability of plastic part production. Additionally, it contributes to energy savings and cost-effectiveness. The efficient management and optimization of this function can lead to substantial improvements in production outcomes.

A specially designed, stable, and highly reliable control system has been integrated with imported advanced hydraulic components. It is equipped with a high-precision suction filter and a cooling device.


Clamping force

108T-568T

Servo System

Delta / Techmation

Injection Volume

200-2900cm3


Control System

Techmation

  • Clamping Unit

    Newly strengthening designed locking unit with double toggle five joint clamping system.High rigidity platen for reliable strength,high speed,and stable movement.T Slot structure and Hydraulic oil motor drive fast mold installation & adjustment.

  • Automatic PLC Controller

    Sanshun E-Charge equipped with an imported Double CPU computer-based large screen LCD controller.Powerful electrical control system with pre-set technical parameters,Data protection lock,bulk storage memory,and Real-time monitoring.

  • Electric Control Unit

    The electric parts are selected from world-famous brands like Techmation,Schneider,ABB,etc.

  • Servo System

    Servo system energy machine worked with closed-loop control stable system for low electricity consumption,high efficiency,fast response time and low noise

  • Injection Unit

    Double cylinder system injection mechanism for stable multi-stage injection speed and pressure setting and excellent plasticizing and high efficiency.High torque motor driven unit with less energy consumption.

  • specially designed screw barrel more wear-resistant,corrosion-resistant,improve service life.

  • Specially-designed screw and cylinder have quicker planking and better plasticization effect.The external cylinder heating ring can selectively install specially designed heat preservation device to improve the plasticization quality.

  • Perfectly designed chromium plated PVC screw barrel with high-efficiency cooling fans for PVC, UPVC. CPVC, Powder PVC which can stabilize PVC material temperature, stable injection molding and create a high plasticizing rate.

  • Enlarged machine safety doors especially for PVC molds with big oil cylinders,easy for mold installation and safer for the operator.

  • Perfectly designed PET screw barrel,highly increases the plasticizing speed and shot weight,lowers the plasticizing temperature and AA value.

  • Hydraulic System

    Specially designed stable and high-reliability control system with imported advanced hydraulic components,equipped with high precision suction fiter and the cooling device.

  • Enlarged ejector stroke and ejecting force, suitable for different kinds of PET preform molds

  • High tensile chrome-plated bars for precision and high-speed mould closing &opening

  • High efficiency large diameter screw barrel,not only enlarged the injection volume,but also shorten the charging time.

  • Enlarged the power system ensures high injection speed,lowers the production cycle,and improves the production efficiency.

Advantages

Torque Motor in Action
Unlike traditional regular hydraulic motors, a big torque motor and gearbox system work together to move the screw. This allows the screw to rotate and melt the plastic material. This systematically working ensures that the material is thoroughly mixed, resulting in high-quality products.
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Unlike traditional regular hydraulic motors, a big torque motor and gearbox system work together to move the screw. This allows the screw to rotate and melt the plastic material. This systematically working ensures that the material is thoroughly mixed, resulting in high-quality products.
Efficient production cycle
Charging Time Reduction: High speed significantly reduces charging time. Additionally, the device is equipped with a parallel charging function, which enhances production efficiency.
• Cycle Time Reduction: High-speed production significantly reduces the cycle time of each production cycle, resulting in increased efficiency and cost savings for the owners.
• Efficiency Enhancement: High-speed operation leads to increased efficiency, resulting in improved production capabilities and optimal utilization of the machine’s resources.
Learn more >
Charging Time Reduction: High speed significantly reduces charging time. Additionally, the device is equipped with a parallel charging function, which enhances production efficiency.

   • Cycle Time Reduction: High-speed production significantly reduces the cycle time of each production cycle, resulting in increased efficiency and cost savings for the owners.
   • Efficiency Enhancement: High-speed operation leads to increased efficiency, resulting in improved production capabilities and optimal utilization of the machine’s resources.
Energy saving
Furthermore, energy savings are realized under comparable production conditions, resulting in a 30% reduction in power consumption and a 50% reduction in water usage. By conserving electricity and water, we can contribute to a sustainable future for our future generations and nature.
Learn more >
Furthermore, energy savings are realized under comparable production conditions, resulting in a 30% reduction in power consumption and a 50% reduction in water usage. By conserving electricity and water, we can contribute to a sustainable future for our future generations and nature.
Environmentally Friendly
The quiet operation and extended lifespan of the hydraulic oil contribute to environmental protection, resulting in reduced wastage and cost savings for production expenses. In this manner, we will save nature and have a green future.
Learn more >
The quiet operation and extended lifespan of the hydraulic oil contribute to environmental protection, resulting in reduced wastage and cost savings for production expenses. In this manner, we will save nature and have a green future.

Application

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